204521-2
TE Connectivity Aerospace, Defense and Marine
204521-2
TE Connectivity Aerospace, Defense and Marine
CONN D-SUB HD PLUG 78P PNL MNT
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Product details
TE Connectivity Aerospace, Defense and Marine's 204521-2 redefines performance standards in D-Sub Connectors for next-generation industrial automation systems. The patented contact geometry achieves 12G shock resistance while maintaining <1ns signal skew across all channels.The D-Sub, High Density design incorporates polarized mating guides that prevent misinsertion damage in blind-mate rack installations.Utilizing Plug, Male Pins configuration, the contacts feature hyperbolic geometry that reduces mating force by 25% while increasing wipe distance to 2.5mm.78 hybrid layout separates power and signal contacts with integrated ferrite beads for conducted EMI suppression up to 30dB.Precision-stamped 4 contact arrays maintain 0.05mm positional accuracy for high-speed differential pair alignment.The Panel Mount version includes integrated strain relief that withstands 50N cable pull force without deformation.5 (DD, D) High Density incorporates gold-plated grounding springs that maintain <5m impedance across 10,000 thermal cycles.The Signal implementation uses oxygen-free copper with grain-stabilized annealing for stable resistance over 10,000 mating cycles.Housing/Shell (Unthreaded) design features captive stainless steel hardware that prevents loosening under 5G vibration per MIL-STD-202G.Our Crimp process creates cold-welded joints with fracture strength exceeding conductor tensile values by 20%.The Steel, Cadmium Plated combination demonstrates >500-hour humidity resistance per MIL-STD-810 Method 507.6.Gold surface treatment maintains <15m contact resistance after 100 hours mixed flowing gas testing.
Product Attributes
- Product Status: Active
- Connector Style: D-Sub, High Density
- Connector Type: Plug, Male Pins
- Number of Positions: 78
- Number of Rows: 4
- Mounting Type: Panel Mount
- Shell Size, Connector Layout: 5 (DD, D) High Density
- Contact Type: Signal
- Flange Feature: Housing/Shell (Unthreaded)
- Termination: Crimp
- Primary Material: -
- Shell Material, Finish: Steel, Cadmium Plated
- Contact Finish: Gold
- Contact Finish Thickness: -
- Ingress Protection: -
- Material Flammability Rating: -
- Current Rating (Amps): 7.5A
- Backset Spacing: -
- Features: -