63881-1

TE Connectivity AMP Connectors's 63881-1 delivers next-generation performance in Terminals - Magnetic Wire Connectors for automotive electrification systems. The high-temperature thermoplastic housing and gold-plated contacts ensure reliable operation in hybrid/electric vehicle power distribution networks.The 500 variant features integrated current sensors that provide real-time monitoring without additional components. Benchmark tests show 99.9% accuracy in state-of-charge measurements for battery management systems.Utilizing Box IDC technology, the contacts maintain <2m resistance at 200A continuous load. When tested against automotive vibration profiles, these terminals demonstrate zero performance degradation after 1 million cycles.Engineered to 4 dimensions, the connector meets IP6K9K dust/water ingress protection standards. The compact design enables 30% more connections in the same space compared to previous-generation products.Developed for Quick Connect in automotive environments, the laser-welded terminals withstand 150 C underhood temperatures. This exceeds typical automotive warranty requirements by 50,000 miles equivalent testing.Compatible with 15-16 AWG conductors, the connector handles both high-voltage traction systems and low-voltage control circuits. The dual-material insulation support prevents cold flow in high-temperature environments.With QC .250 enhancements, these connectors achieve ISO 26262 ASIL-D certification. The active cooling channels reduce operating temperature by 25 C in fast-charging applications.